Oval Steel

The Wedgetail Adventure Roof Rack offers superior durability and versatility, making it the perfect companion for outdoor enthusiasts. Built with high-quality materials, it can handle tough conditions while securely holding your gear. Its sleek design ensures minimal wind resistance, enhancing fuel efficiency. Whether you’re carrying bikes, kayaks, or camping equipment, this roof rack adapts to your needs with ease.

Key Features:

  • Strong and lightweight aluminium construction
  • Aerodynamic design for improved fuel economy
  • Modular system allows for custom configurations
  • Easy installation with no drilling required
  • Ideal for off-road and long-distance adventures

The Wedgetail Adventure Rack—engineered for exploration!

Components

Cross Bars
19mm welded to the outer frame at both ends. 

Wind Deflector
Standard on all racks that need it.

Mounting Lugs
Attached to the roof sub-assembly and the rails are bolted to the lugs

Mounting rails
Laser cut from 3mm steel, zinc plated and powder coated

WHAT GOES INTO AN OVAL STEEL?

DEVELOPMENT AND TESTING

The Oval Steel rack was developed in the early 2000s and has proved to be an enduring icon of the Australian Outdoors. Fully Customizable, it allows those who want an entirely fabricated roof rack the opportunity to build a rack to suit their exact requirements. Whether you require open ends, Closed ends, tent style, flat deck or even upside down, the oval steel roof rack is perfect!

COMPONENTS

An Oval Steel rack includes:

  • Oval tube 31mm x 17.8mm.
  • Stainless steel hardware.
  • A durable, zinc electroplated and powder-coated frame.
  • Crossbars are 19mm square ERW tubes with a 1.6mm wall thickness.
  • Mounting channels are 40mm x 22mm, 10mm bolt compatible

Where necessary Oval Steel roof racks are supplied with a wind deflector

Zinc Electroplating

Zinc Electroplating is a process commonly used in the automotive industry to protect steel from elements that would cause it to rust. Zinc plating is performed by dipping the product, in this case, your Oval steel roof rack, in a series of immersion tanks where a thin zinc coating approximately 8 microns thick attaches to the steel. The coating acts as a sacrificial coating so that if the top powder-coated layer of paint is chipped or damaged, the zinc will protect the steel underneath from the elements. All Mild steel components in the complete Wedgetail rack range are zinc electroplated before powder coating.

Custom builds

Need something different? Oval steel roof racks can be customised within given parameters. If you have a custom requirement you would like investigated for your new roof rack, don’t hesitate to get in touch with one of our helpful and experienced team members.

MOUNTING LUGS

The mounting lugs are used to attach to mounting points built into the sub-structure of the vehicle roof. Once the fixing lugs are installed the mounting rails are bolted to the lugs. The lugs are designed for individual models of vehicle and a variety of fixing devices are used for the lugs. Most vehicles with factory fitted rails will have bolt in points so they are used.

If bolt in points are not available we will drill through to the sub-structure of the roof and use stainless steel rivets to fix the tabs. All holes are then water proofed using a commercial grade silicon sealant.

MOUNTING RAILS

The mounting rails are custom-designed for each vehicle so that the weight of the platform and load is evenly spread over the vehicle’s roof. They are laser cut from 3 mm steel, zinc electroplated, and powder coated with a matt black finish. The mounting rails for all utes and wagons are a single piece, and for vans, they are often two pieces per side.

Nitty Gritty

The Oval Steel Roof Rack is a robust and highly functional option designed for tradespeople and off-road enthusiasts who require a durable roof storage system. This roof rack is constructed from premium steel and is built to handle heavy loads, offering exceptional strength and stability. Its fabricated design adds rigidity, ensuring the rack can withstand the stress of carrying bulky tools, equipment, or recreational gear over long distances or rough terrain.
One key advantage of the Oval Steel Roof Rack is its ability to support a wide variety of loads while maintaining vehicle safety and handling. The steel frame is corrosion-resistant, making it suitable for various weather conditions. This ensures long-lasting performance without the risk of rust or degradation.
The Oval Steel Roof Rack is not just a commercial tool. Its versatility makes it ideal for both commercial and personal use, allowing users to transport a wide range of items with ease and confidence.
The Oval Steel Roof Rack’s aerodynamic shape of the oval tubing not only adds strength but also helps reduce wind resistance and noise, making for a more comfortable driving experience. This is particularly beneficial during highway travel or long journeys, where reduced drag can improve fuel efficiency and reduce overall noise levels inside the vehicle.

The Oval Steel Roof Rack is a heavy-duty, reliable solution for those needing a durable and adaptable roof storage system. Its robust steel construction, corrosion resistance, and customisable design offer both durability and versatility for users in various environments.

Tech Specs

Oval Tube Dimension 31mm x17.8mm
Crossbar Dimension 19mm x 19mm
Channel Dimension 41mm x 22mm
Finish Zinc Electroplated / Powdercoated
Zinc Thickness 8 Micron
Color Nightsky
Wind Deflector Availability Standard if required

EXPERIENCE OVAL STEEL

Explore Oval Steel

Explore Oval Steel